Space

Space Structures, Components, and Materials Testing

From individual satellite components to complete launch vehicles, we offer comprehensive space testing solutions to space‑industry developers and engineers. We provide reliable support for product safety, functionality, and quality assurance throughout the entire space‑industry development lifecycle.

As an ISO/IEC 17025‑accredited, AS/EN 9100‑certified, and NADCAP‑accredited materials‑testing laboratory for non‑metallic materials and non‑destructive testing (NDT), as well as an Airbus‑qualified laboratory, we test space components and systems to the highest industry standards.

We offer materials and structural testing in large and versatile facilities—capable of testing everything from raw materials to full‑scale assemblies—and we are equipped with unique capabilities for uniaxial and multiaxial high‑load tests. We support major European space programmes and work extensively with space structures such as satellites, launch vehicles, interstage sections, propulsion systems, and thrust frames.

Testing from Materials to Full Scale

Our full‑scale testing services encompass a wide range of capabilities to ensure aerospace components meet the highest standards of reliability and safety. We specialise in uniaxial and multiaxial high‑load testing, conducting both static and fatigue tests up to 15 MN.

All tests are performed under controlled conditions—from cryogenic to high temperatures—using state‑of‑the‑art technology for data acquisition and test monitoring.

Level 4: Full Scale

Our full‑scale testing provides comprehensive evaluations of aerospace components, ensuring reliability and safety under extreme conditions:

• Structural Testing: We evaluate the effects of external forces on strength and stiffness under realistic load conditions until failure. This includes testing interstages, thrust frames, and interstage structures.
• Testing with Media: We perform tank tests on a dedicated test bench using refuelling and pressure‑generation procedures, loading the specimens to burst to assess performance under extreme conditions.

Level 3: Bread Boards

We bridge the gap between lower‑level tests—such as coupons and lap joints—and full‑scale specimens, focusing on sub‑areas like rivets, stringer run‑outs, or window cut‑outs. Our services include detailed damage analysis and materialography to verify component integrity.

Level 2: Joints

We assess the connections between components—whether welds, rivets, or adhesives—by comparing material usage and design principles and verifying calculation methods to guarantee reliability and performance.

Level 1: Materials

We conduct comprehensive testing of metals and composites, including material characterisation of coupon samples as well as tensile, compression, and lap‑joint tests to evaluate material properties and performance.

Reference Overview

To validate the intertank structures of the Ariane 6 launch vehicle for upcoming missions, our experts developed monumental test stands. Through extensive structural testing, we meticulously assessed the strength, stiffness, and reliability of these critical structures—see the reference overview Our Testing Mission for the Ariane 6 Launch Vehicle.

Why Choose Applus+ Laboratories for Space Testing?

As a globally recognised testing partner, Applus+ Laboratories supports manufacturers, suppliers, and research organisations through development programmes and case studies. From materials and large structures to electronics, we validate products and prototypes, and in the field of cybersecurity we provide high‑security assessments. Backed by extensive accreditations, cross‑disciplinary expertise, and advanced global facilities, we support the entire product‑development cycle to optimise products and ensure compliance.

Our laboratories are certified to DIN EN 9100 for aerospace, ISO 17025 for general testing accreditation, and NADCAP for testing both metallic and non‑metallic materials. With testing centres worldwide—including the US, Germany, France, Spain, and China—we deliver comprehensive support to optimise product development and ensure adherence to industry standards.

As a partner to industry, business, and research, Applus+ Laboratories is dedicated to making space products reliable, efficient, and safe. Our commitment to high‑quality services and expert guidance speeds your path to success in the space industry.